AC or DC Powered Precision Electric Actuator
Our fourth generation actuator builds on the strengths of the generations before it while adding extra functionality in a hazardous location rated standard package for all models.
Non-Contact Position Sensing
No mechanical switches to wear out
Capacitor Based Electronic Power Backup
Allowing for backup lifespan of greater than 10 years
Customizable Speed Settings
Each model may be customized to fit your Open/Close speed needs
Hazardous Location Rating is standard
Class 1, Division II, Group A, B, C, and D
Multi-Turn Capable
Right out of the box as of firmware 4.0.0
High Number of Starts Per Hour
Can exceed 6000 starts per hour
Permanently Lubricated Drivetrain
No maintenance needed
Programmable Feedback Standard
4-20mA feedback allows remote reading of exact position of the actuator shaft
100% Modulation Standard
4-20mA or 0-10V DC control input standard
Build Enclosure:
Heavy Duty NEMA4 Rated Cast Aluminum Enclosure
Gearbox Options:
500, 1200, 2500, or 5000 In/Lb
Precision:
0.5 degree using 4-20mA
0.3 degree using MODBUS (both RTU and TCP available)
Operating Temperature:
-40 to 140ºF (-40 to 60ºC)
Mounting:
ISO5211 F07 & F10 compatible
M8 bolts for F07 mount should be tightened to 160 in-lbs
M10 bolts for F10 mount should be tightened to 300 in-lbs
Physical Dimensions:
8.5”H x 11.25”W x 8.8”D
Options:
SuperCap Backup, AC In Power Supply
Ratings:
UL/CUL & CE Approved; Hazardous location rated for Class 1, Division II, Group A, B, C, and D
Input Power:
24VDC, 48VDC, 120-240VAC*
System Protection:
Networking:
Ethernet port standard
Status Output:
Relay outputs allow for external monitoring of Open, Closed, or Error status
MODBUS allows external monitoring of all supported product status flags as shown in the SmartStep User Guide found in Downloads Section.
Drive Speed:
Programmable, unit shipped at 70% of max gearbox speed
Modular Design:
Control module and SuperCap/Power Supply module are designed to be field replaceable so that in the event of a failure, a new module may be inserted into the actuator without having to detach the actuator from the valve.
Most all common questions can be found in our Quick Start Guide or Full User Manual, but see below for a few common questions.
How do I calibrate end points?
It’s incredibly straightforward, as a matter of fact there’s a video below walking you through the process!
What model do I have?
You can either press the left arrow from the main screen of the XCTRL to see your model number, or you can look at the sticker either on the stepper motor or the right side of the casting if looking at it when the XCTRL is facing upwards. Units made since 08/2023 have moved the motor label to the inside wall of the casting right next to the stepper motor.
How do I change automatic operation modes?
To change the automatic operation mode that your actuator is using, press the AUTO button repeatedly until the mode you want is shown. Once it is shown, press the ENT button to select it
How long does the SuperCap back-up last?
The SuperCap backup is designed to last for one 90° stroke on all models. Since all models are taken in to account, that means that an X0400 will get a longer SuperCap backup operation than the X5000 due to the 90° cycle time.
Do I have to replace the whole actuator if there’s a problem?
Nope! The entire actuator only has to be replaced if it’s deemed that the gearbox is defective. Otherwise the XCTRL and Power Supply modules are easily upgraded or changed in the field.
How do I know if I have a SuperCap?
There are a few ways to check this:
Below are a collection of videos on how to operate and calibrate the SmartStep Actuator.
Feel free to request a certain video if what you need isn’t shown below.
This goes over the initial setup needed to set the SmartStep end points.
If you have a SmartStep with SuperCap backup (i.e. part number is X0400-PSUNI-EPB) the EPB signifies SuperCap capability. Having a SuperCap enables this automatic mode of operation. This explains what that’s all about
In the event that your XCTRL is damaged and needs to be replaced, this walks you through the process. That means that if there is a field failure, you can replace just the control module and not the entire actuator! If you have an extra one on hand that means no downtime!
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